PJSC Magnitogorsk Iron and Steel Works (¡°MMK¡±) has been completing the construction of aspiration systems for casting beds at blast furnaces ¢à 9 and ¢à 10. The project with CAPEX of over RUB 1 billion allows dust emissions to be almost completely disposed of, decreasing the emissions by 50 times.

The aspiration system for casting beds at blast furnace ¢à 10 has come into operation in the run-up to ¡®Day of the Steelworker¡¯, and in August ¢à 9¡¯s system will be commissioned. The devices capture the dust that is emitted in the casting beds of MMK¡¯s most powerful blast furnaces. If the inlet dust content was 2.5g/nm©ø, then the residual dust content will be less than 50mg/nm©ø, and the dust content in the workers¡¯ zone will be less than 6mg/nm©ø. The total reduction in emissions will be 640 tonnes per year. The new aspiration systems not only help to achieve environmental targets, but also improve the working conditions for MMK¡¯s blast furnace workers.

The aspiration systems at the casting beds of blast furnaces ¢à 9 and ¢à 10 are made up of similar electric filters, engineered by the group ¡°KondorEco- SFNIIOGAZ¡± (Semibratovo, the Yaroslav Region). The electric filter has two sections and four components which make up its considerable size. It dimensions are: 10 metres in height, 20 metres in width, and 15 metres in length. The overall height of the electric filter combined with the steel structure exceeds 30 metres. The electric filter has a productivity level of 800,000 m©ø/hr and a 95% purification efficiency.

The construction of the aspiration system at the casting bed of blast furnace ¢à 10 started in December 2016, the construction for ¢à 9¡¯s system began in February 2017. The projects¡¯ CAPEX was RUB 595 million each. More than 1,000 tonnes of steel constructions and 500 tonnes of gas-purifying facilities were assembled together over the construction period. JSC ¡°PO Montazhnik¡± acted as the primary contractor. The general designer was PLC ¡°Magnitogorsk Gipromez¡±.

About MMK

MMK is one of the world's largest steel producers and a leading Russian metals company. The company's operations in Russia include a large steel-producing complex encompassing the entire production chain, from the preparation of iron ore to downstream processing of rolled steel. MMK turns out a broad range of steel products with a predominant share of high-value-added products. In 2016, the company produced 12.5 million tonnes of crude steel and 11.6 million tonnes of commercial steel products. MMK Group had sales in 2016 of USD 5,630 million and EBITDA of USD 1,956 million.

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